Effect of alloy element on weld pool dynamics in laser welding of aluminum alloys

Scientific Reports
Masanori MiyagiTakahisa Shoubu

Abstract

In this manuscript, weld pool dynamics in laser welding of various series of aluminum alloys were investigated by the in situ X-ray phase contrast imaging system. The experimental results showed that metal irradiated by laser was evaporated immediately, which generated the keyhole. Then metal surrounding the keyhole was melted gradually with the heat from keyhole. The growth rate of keyhole depth had a positive linear correlation with the total content of low boiling temperature elements (TCE), so did the keyhole depth and diameter at the stable stage. Longitudinal view area of the molten pool had a negative linear correlation with the thermal conductivity of aluminum alloy. The measured laser absorption rate had the same variation trend with the ratio of keyhole depth to diameter, and the highest absorption rate of 58% appeared in laser welding of aluminum alloy with TCE equal to 2.1%. Violent fluctuation in keyhole shape was avoided in aluminum alloy with TCE lower than 2.1%, where the surface tension and recoil pressure of metal vapor were balanced. To sum up, the effect of alloy element on weld pool dynamics in laser welding of aluminum alloys was firstly quantified in this manuscript.

References

Jul 24, 1992·Science·S A David, T Debroy
Jun 20, 2014·Scientific Reports·Douglas C HofmannJohn-Paul Borgonia
Jan 18, 2017·Nature Communications·Chao MaXiaochun Li
Sep 22, 2017·Nature·John H MartinTresa M Pollock
Mar 14, 2018·Optics Express·Hongze WangYosuke Kawahito

❮ Previous
Next ❯

Methods Mentioned

BETA
X-ray

Related Concepts

Trending Feeds

COVID-19

Coronaviruses encompass a large family of viruses that cause the common cold as well as more serious diseases, such as the ongoing outbreak of coronavirus disease 2019 (COVID-19; formally known as 2019-nCoV). Coronaviruses can spread from animals to humans; symptoms include fever, cough, shortness of breath, and breathing difficulties; in more severe cases, infection can lead to death. This feed covers recent research on COVID-19.

Blastomycosis

Blastomycosis fungal infections spread through inhaling Blastomyces dermatitidis spores. Discover the latest research on blastomycosis fungal infections here.

Nuclear Pore Complex in ALS/FTD

Alterations in nucleocytoplasmic transport, controlled by the nuclear pore complex, may be involved in the pathomechanism underlying multiple neurodegenerative diseases including Amyotrophic Lateral Sclerosis and Frontotemporal Dementia. Here is the latest research on the nuclear pore complex in ALS and FTD.

Applications of Molecular Barcoding

The concept of molecular barcoding is that each original DNA or RNA molecule is attached to a unique sequence barcode. Sequence reads having different barcodes represent different original molecules, while sequence reads having the same barcode are results of PCR duplication from one original molecule. Discover the latest research on molecular barcoding here.

Chronic Fatigue Syndrome

Chronic fatigue syndrome is a disease characterized by unexplained disabling fatigue; the pathology of which is incompletely understood. Discover the latest research on chronic fatigue syndrome here.

Evolution of Pluripotency

Pluripotency refers to the ability of a cell to develop into three primary germ cell layers of the embryo. This feed focuses on the mechanisms that underlie the evolution of pluripotency. Here is the latest research.

Position Effect Variegation

Position Effect Variagation occurs when a gene is inactivated due to its positioning near heterochromatic regions within a chromosome. Discover the latest research on Position Effect Variagation here.

STING Receptor Agonists

Stimulator of IFN genes (STING) are a group of transmembrane proteins that are involved in the induction of type I interferon that is important in the innate immune response. The stimulation of STING has been an active area of research in the treatment of cancer and infectious diseases. Here is the latest research on STING receptor agonists.

Microbicide

Microbicides are products that can be applied to vaginal or rectal mucosal surfaces with the goal of preventing, or at least significantly reducing, the transmission of sexually transmitted infections. Here is the latest research on microbicides.