DOI: 15, 2021Proceedings Paper

Multi-Objective Optimization of Wire Electrical Discharge Machined Ultra-Thin Silicon Wafers Using Response Surface Methodology for Solar Cell Applications

Pinal RanaDeepak Marla


Recent investigations on the fabrication of ultra-thin silicon (Si) wafers using wire-electrical discharge machining (wire-EDM) were observed to possess some inherent limitations. This includes severe thermal damage, kerf-loss, and low slicing rate, which could be detrimental towards realizing actual practical applications. The extent of thermal damage, kerf-loss, and slicing rate largely depends on the process parameters such as open voltage (OV), servo voltage (SV), and pulse on-time (Ton). Therefore, choosing the optimal parameters that pertain to minimum thermal damage and kerf-loss while maintaining a higher slicing rate is the key to further excel in the fabrication of Si wafers using wire-EDM. Therefore, the present study is an effort to analyze and identify the optimal parameters that relate to the most effective Si slicing in wire-EDM. A central composite design (CCD) based response surface methodology (RSM) was used for optimizing the process parameters. The capability to slice Si wafers in wire-EDM was observed to be highly influenced by the discharge energy, which had a positive impact on the overall responses. The severity of thermal damages was observed to be mainly dominated by the variation in open voltage and T...Continue Reading

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