Statistical screening analysis of the chemical composition and kinetic study of phenol-formaldehyde resins synthesized in the presence of polyamines as co-catalysts

PloS One
Magdalena CyganStanisław Krompiec

Abstract

The physico-chemical and application properties of phenol-formaldehyde resins used in the production of laminated plastics depend on such factors as: type and amount of catalyst, formaldehyde-to-phenol mole ratio, temperature and time of the synthesis process. The special impact on the reaction mechanism and kinetics, e.g. on the formation of mono-, di- and trihydroxymethyl derivatives of phenol (PhOH) is a consequence of the type and amount of the catalyst. This paper presents the results of optimisation research of resol resin synthesis catalysed by trimethylamine (TEA) carried out according to 32 experimental design. The aim of the research was to determine the synthesis conditions under which it is possible to achieve products with reduced content of unconverted formaldehyde (CH2O), phenol and its hydroxymetyl derivatives, while maintaining the required physico-chemical properties. The process employing selected polyamines as well as TEA together with polyamine co-catalysts i.e. diethylenetriamine (DETA) and triethylenetetraamine (TETA) was also studied. The results were compared with those of the resins which were synthesised with the use of classic catalysts-ammonia (NH3) and triethylamine for which the content of CH2O, P...Continue Reading

References

Mar 30, 2010·The Oncologist·C Daniel MullinsSean Tunis

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